The 840+920+800 imitation resin tile three-layer color steel tile roll forming machine
The 840+920+800 imitation resin tile three-layer color steel tile roll forming machine is a multifunctional color steel tile forming equipment. Here is its detailed introduction, including parameters:
1. Equipment components:
– Uncoiler: Used to carry and unwind the raw material coil, providing continuous sheet metal for the subsequent forming process.
– Forming main machine: This is the core part of the equipment, consisting of multiple rolls and molds. Different rolls and molds cooperate with each other to cold-form the sheet metal according to the set shape and size, respectively forming tile shapes of three different models: 840, 920, and 800.
– Hydraulic and cutting system: The hydraulic system provides power for the forming and cutting of the equipment to ensure that the tiles can be accurately formed and cut. The cutting system is responsible for accurately cutting the tiles when they reach the required length to ensure that the length of each tile meets the requirements.
– Discharge platform: Used to receive and transport the formed and cut tiles for the convenience of operators to collect and organize.
– Electric control system: Adopting advanced PLC control system or other intelligent control systems to precisely control each part of the equipment, including the speed of the motor, the movement of the rolls, the pressure of the hydraulic system, etc., to ensure the stable operation of the equipment and the forming quality of the tiles.
2. Technical parameters:
– Forming speed: Generally speaking, the forming speed of this equipment is moderate. A certain length of tiles can be produced per minute. The specific speed may vary depending on the equipment model, manufacturer, and raw materials, but it is usually around 2 – 5 meters per minute.
– Roll parameters:
– Shaft diameter: The shaft diameter of the roll is usually large to ensure sufficient strength and stability. The common shaft diameter is around 60 – 80 millimeters.
– Material: Mostly high-quality 45# steel forged parts. After multiple processes such as heat treatment, numerical control lathe finishing, polishing, and hard chrome plating, it has high hardness, strength, and wear resistance, which can ensure long-term use.
– Motor power: The motor power of different parts is different. For example, the motor power of the forming main machine is generally 5 – 7.5 kilowatts, and the motor power of the hydraulic station is 3 – 5.5 kilowatts to meet the power requirements of the equipment.
– Dimensional accuracy: In terms of dimensional control, this equipment has high accuracy. The length setting accuracy can generally be controlled within ±1 – ±2 millimeters, and the width accuracy can also be controlled within a small error range to ensure that the tiles can be accurately installed and spliced.
– Processable sheet thickness: Suitable for color steel plates or other metal plates of various thicknesses. Generally, the processable sheet thickness is between 0.3 – 0.8 millimeters.
– Total weight of the machine: Due to the complex structure of the equipment and the use of a large amount of steel and heavy components, the total weight of the machine is relatively heavy, usually around 4 – 6 tons.
3. Equipment features:
– Multi-purpose in one machine: It can produce three different types of tiles of 840, 920, and 800 at the same time, meeting the user’s needs for multiple tile specifications and improving the utilization rate and economy of the equipment.
– Good forming quality: Through precise mold design and advanced forming technology, the produced tiles have a flat appearance, uniform paint texture, full arc, and no defects such as wrinkles and scratches. They have good waterproof, heat insulation, and wind resistance properties.
– Easy operation: Equipped with an intelligent electric control system, the operation interface is simple and easy to understand. Workers can operate it after simple training. At the same time, the equipment also has the advantages of high automation and stable operation, which can greatly improve production efficiency.
– Convenient maintenance: The structure design of the equipment is reasonable, and each component is easy to disassemble and install, which is convenient for daily maintenance and repair. When the equipment fails, it can also be quickly troubleshot and repaired.