**Title: Introducing the CZ Steel Equipment – 3: A Versatile High-Performance Machine for Efficient Steel Profile Production**
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### Introduction to the CZ Steel Equipment – 3
In the realm of steel processing and fabrication, the CZ Steel Equipment – 3 stands out as a high-performance and versatile machine tailored for the production of CZ purlins and C-section steel profiles. These profiles are indispensable in the construction industry, particularly for the fabrication of roofing and wall systems in steel structure buildings, warehouses, and workshops. The CZ Steel Equipment – 3 leverages cutting-edge technology to cater to the evolving needs of the market, ensuring precision, efficiency, and reliability.
### Highlights of the CZ Steel Equipment – 3
The CZ Steel Equipment – 3 is widely favored for its impressive speed, precise forming, and ease of operation. It boasts a servo motor drive and PLC control system, which together ensure stable performance and enhanced production efficiency. With a strong emphasis on flexibility and automation, this equipment can produce a wide range of sizes and thicknesses of C, Z, and U-shaped profiles, making it an ideal solution for clients seeking efficient and automated purlin production.
One of the standout features of this equipment is its electric type change technology. This innovative technology allows for the production of different specifications without the need for manual adjustments or tools, significantly reducing downtime and increasing productivity.
### Performance Parameters and Technical Specifications
The CZ Steel Equipment – 3 is engineered with precision and durability in mind. Here are the key performance parameters and technical specifications:
1. **Forming Main Machine**:
– **Feeding**: Equipped with guide shafts and guide wheels for smooth material feeding.
– **Leveling**: Uses two upper rollers and three lower rollers with two-stage feeding. The material is 45# round steel, heat-treated to HRC 50-55 for maximum durability.
– **Main Forming**: Features 16 sets of rollers, with the specification size adjustable via a computer-controlled system.
– **Ribbing**: Creates straight ribs for added strength and stability.
– **Straightening**: Incorporates rotating side wheels and flat shafts for precise straightening of the material.
– **Punching**: Capable of punching single and double holes after forming, with options including round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Seamless cutting without the need for blade changes. The cutting is manual with a changeable type mechanism, using Cr12MoV material for the cutting blades.
2. **Control System**:
– **Main Control Cabinet**: A rotating rack-type control cabinet for easy access and operation.
– **Type Change Method**: PLC-controlled with four reducers driven by servo motors. The type change uses linear guide rails and bearings for smooth and precise adjustments.
– **External Controller**: Equipped with an external controller for easy forward and reverse operation during production and debugging.
3. **Main Components Origin**:
– PLC (Xinjie)
– Touchscreen (Xinjie)
– Relay (Schneider)
– Servo Drive (Zhongchen)
– Length Encoder (Repu)
4. **Hydraulic System**:
– **Hydraulic Pump Station**: 5.5kw hydraulic pump station with a capacity of 150 liters, providing sufficient power for the hydraulic components.
5. **Unloading Rack**:
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for easy adjustment.
– **Braking**: Main spindle tightens for secure and stable operation.
6. **Support Table**:
– **Support Frames**: Includes three support frames.
– **Support Method**: Made from welded square tubes and angle iron, with support cylinders installed on the surface for added stability.
7. **Performance Parameters**:
– **Roller Material**: Gcr15 bearing steel, processed through rough machining, heat treatment to HR58-60, and CNC precision machining.
– **Main Shaft Material**: 40Cr, with Φ90 rough machining, quenching treatment to HRC28-32, fine machining, and external grinding with electroplating.
– **Frame**: Constructed from robust 400H-type steel.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: 22kw servo motor (Zhongchen) for reliable and dependable performance.
8. **Product Production Parameters**:
– **Product Specifications**:
– Width: Adjustable between 80mm to 300mm.
– Height: Adjustable between 40mm to 100mm.
– Small Edge: Adjustable between 10mm to 20mm.
– Plate Thickness: Adjustable between 1.5mm to 3.0mm.
– **Discharge Speed**: 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
### Contact Information
For more information about the CZ Steel Equipment – 3, or to place an order, please contact China Botou Win-Win Roll Forming Machine Co., Ltd. at the following details:
– **Phone (Whatsapp)**: +86 138 3278 4260
– **Email**: zhaohuabb@163.com
– **Website**: www.cnwinmachine.com
The CZ Steel Equipment – 3 is a testament to innovation and excellence in steel processing equipment. With its impressive range of features and capabilities, it is poised to revolutionize the way steel profiles are produced, making it an indispensable asset for any construction or fabrication business. Don’t hesitate to reach out for more details or to discuss your specific requirements.
